What is an aircon capacitor?
The capacitor is an essential component of the aircon compressor. An aircon capacitor is a device that stores energy and regulates the amount of power it gives off. Aircon units use this device to allow for a smoother transition from one temperature setting to another as well as faster cooling times. The aircon capacitor of each unit is different depending on the make and model, but more or less they are usually rated around 200-300V (Some may go up to 450V). They function as capacitors in that they temporarily store electric energy.
What does an aircon capacitor look like?
The color of each brand’s capacitors may be different (black, blue, grey), but mostly they have shiny silver metal casings with a black wrapping on them. The same goes for most brands’ fans which are metallic in color.
What does a faulty capacitor look like?
A faulty capacitors’ looks vary on different models. But as long as it’s bulging and swelling, the inside could be broken or leaking. This is usually the first sign that you need to change your capacitor. You can also read its value (uF/KVAr) which will tell you more about its condition and if it’s still working at its current state.
Why do you need to change your aircon capacitor?
Most of the time, capacitors are changed because they have lost their capacity to store electric energy after long usage. It enables the equipment to function properly, and any malfunctioning or shutting down of your aircon unit is usually linked to some vital part that needs replacement like the capacitor, compressor, and piston rings.
Most people cannot determine what’s actually wrong with their aircon units first before changing any components that possibly could be at fault. Aircon units are relatively costly units so most aircon units that break down will cause us to work overtime just to get our money back lest we incur further losses due to unplanned downtime. It is also recommended to customers on some occasions to change some parts so as not to waste even more money.
Signs that your aircon capacitor is damaged:
1) The aircon unit was working fine but suddenly it stopped cooling even though the compressor is still running and you can feel warm air coming out from the vents.
2) The aircon unit was working fine but suddenly it stopped cooling even though the compressor is still running and now your electric bill skyrockets every month.
3) A bulged top on the surface of the capacitor means it has been overheating too much over time which will affect its overall performance making it unable to provide enough current needed for proper operation of central aircon unit compressor motor, thus causing the entire aircon unit not to function properly during operation while also shortening the capacitor’s life.
4) Your blower motor will not start up when turning the system on, the only thing that turns on with every turn of the aircon unit breaker is just your compressor making a humming sound but nothing else happen or the blower fan does not start rotating which results in cooling aircon issues thus causing discomfort inside the room.
5) The smell of hot burning insulation from your aircon unit’s coil or from the compressor itself when it starts up indicates that there is a particular aircon issue with the capacitor, when this happens it means that there is not enough current supplied by the capacitor in order to start up properly so the entire aircon unit will encounter a shutdown thus resulting in overheating and starting up again which produces a nasty smell inside your aircon unit.
Identifying and Replacing A Faulty Aircon Unit Capacitor
For an average homeowner, the idea of a bad aircon unit capacitor can be daunting. If you are not familiar with the parts of an aircon unit, or you don’t feel very mechanically inclined, worry not. A capacitor is a small component of your aircon unit that sends pulses of energy to the motor to help it start up the fan. When a capacitor goes bad, you will still hear your unit kick on and off, but it won’t blow cold air because the fan can’t start spinning.
An aircon unit capacitor also helps keep the aircon unit running. In Singapore which is known to have the hottest or most humid weather, most aircon units come with three motors, and the three motors are powered by the use of an aircon unit capacitor.
Therefore, if the aircon unit capacitor is not working properly, then your aircon unit will not function optimally and offer satisfactory cooling. In other cases, the motors will not start and the aircon unit will not work. In other words, the failure of aircon unit capacitors will result in the breakdown of aircon units.
What causes aircon unit capacitor failure?
The most common reason for aircon unit capacitor failure is being overworked, that is, running the aircon unit for extended periods of time. This results in overheating of the aircon unit and so, blowing up of its fuses and capacitors.
This is most common in countries with tropical or hot climates such as Singapore. A blown-up capacitor is easy to notice. An aircon unit with a blown-up capacitor produces a humming sound and the fan no longer runs.
Diagnosing a faulty aircon unit capacitor:
The best news of all is that diagnosing a faulty aircon unit capacitor doesn’t necessarily require a lot of skill or knowledge. There are a few simple tests you can perform to determine whether or not the capacitor is at fault.
The simplest test is to wait until your condenser unit kicks on, and then use a stick to gently push the fan blades around. If the motor kicks in and the fan keeps running, it’s a sure sign that the starter capacitor is not sending the necessary power pulse to get the fan going.
When to repair or replace aircon unit capacitors?
An aircon unit capacitor can be damaged by heavy power surges, but more often they simply wear down and lose their ability to hold a charge. When a start or run capacitor begins to fail, one of the following symptoms may occur:
1) As a capacitor begins to wear out, it may make an audible clicking sound within the cabinet. If you hear this, replace the capacitor immediately, as the aircon unit motor itself could burn out if the capacitor fails to start the motor.
2) When a capacitor dies completely, the aircon unit motor will try to come on but may make a humming sound rather than fully starting up. It is easy to hear this malfunction. Again, this is a sign that immediate replacement is needed.
3) When the capacitor attached to the compressor starts to weaken, it may cause a “hard-starting” condition in which the aircon unit struggles to turn on but then shuts down again almost immediately. Replace the capacitor immediately, because this situation puts a huge strain on the compressor and other parts of the aircon unit.
The following are steps that you can follow to replace a bad capacitor:
1) Put off the condenser
A condenser is the part of the aircon unit box that stands outside. Have your protective gear on, find the condenser, turn it off and use a tester to make certain that there is no power in it.
2) Open the access panel
After ensuring that the condenser has no power in it, go for the access panel. It usually has a label that has an electrical warning on it. Loosen the screws and open them.
3) Get a new capacitor
After you open the access panel, you will find the faulty aircon unit capacitor. You should easily find it as it has a sticker and is shaped like a can. Write down the technical data of the faulty capacitor. Such data include its load voltage, tolerance, capacitance, and such. Use this data to buy a new capacitor with the same characteristics. In doing this, the shape or size of the new capacitor does not matter; the performance properties do. The shape and size will not affect its operation.
4) Check the connections of the faulty aircon unit capacitor
Have a look at how the faulty capacitor is connected and note down the connection. The new capacitor may need to be connected in the same way.
5) Connecting the new aircon unit capacitor
When connecting the new aircon unit capacitor, you should disconnect all wires from the bad capacitor and join them to their respective spots on the new capacitor. To avoid confusion, you can do this one wire at a time. That is, you disconnect a wire from the old capacitor, and then connect it to the new one before proceeding to the next wire. After you have connected all the wires, mount the new device in place and make sure that it is stable. Also, make sure that the connections are firmly fixed at their places.
6) Check the condenser
Switch on the thermostat and watch the operation of the condenser. If all is working well, then you may cover the condenser. You can now use the aircon unit once again. The above information will help you discover when an aircon unit capacitor goes bad before the motor blows out. The information will also help you replace an aircon unit capacitor. However, it is always good to remember that you should protect the aircon unit capacitor to prolong the life of your aircon unit. The indeed hot climate in Singapore and the heat given out by extra-hard working motors make aircon unit capacitors break down. Therefore, it is recommended that you should not run the aircon unit for extended time periods.
Other facts about your aircon capacitor:
1) The aircon capacitor is not a filter or cleaner. It does not reduce the amount of ozone produced by the aircon unit. If there are high levels of ozone in your home, it is because your aircon unit was not installed correctly with proper ventilation. Your indoor evaporator coil and an outdoor compressor need to be connected with a proper-sized copper tubing, and the outdoor compressor needs to be located directly above the indoor evaporator coil.
2) Although the capacitor life span is typically around 8-12 years, it depends on several factors including power quality coming into your home, humidity levels where you live, how hot your area gets. During extreme weather conditions, you may need to replace your capacitor sooner than the warranty period, so keep this in mind if you are on a tight budget.
3) Outdoor units usually have more than one capacitor for many different reasons, but mostly due to the fact that these units are called upon to run simultaneously more often than an indoor unit (heat pump or air conditioner).
4) It is not uncommon for faulty capacitors to be blamed for other issues such as compressor failure due to low cycling or being locked up. If you have tried replacing your capacitors but are still having aircon issues then strongly consider testing your power quality using an amp meter while operating indoor/outdoor units.
5) When removing capacitors from an outdoor unit, take note that since the compressor terminals are operating at 240 volts there is potential for electrical shock depending on what you touch. If the capacitor is not being replaced with a new unit then it should be left in-situ to prevent loss of refrigerant due to any damage or leakage that may occur if attempted removal. In some cases, capacitors are mounted directly on top of either the compressor terminals or compressor, meaning you must remove this first before removing capacitors from an outdoor heat pump unit without risking injury.
About 338aircon.sg
It’s always a good time to talk about the common issues that aircon units have. This way, you’ll be able to spot if there are problems with your unit or not and prepare for its replacement accordingly. If you require our aircon servicing services, Whatsapp us at +65 9222 4141 for a fast and transparent quote.
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We have over 15 years of experience in dealing with aircon works and have completed thousands of aircon works for both residential (Landed, Condo, and HDB) and commercial. We are a highly recommended Aircon Company in Singapore, with many delighted customers and reviews over the years on Google and Facebook.
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